Spunmelt Three Beam SMS

SMS Non Woven Fabric Is Non-Toxic, Tasteless, Highly Effective At Bacteria-Proof, And It Is With Anti-Static,Anti-Alcohol,Anti-Plasma,Water Repellent And Hydrophilic Properties. This Is Idea Material For Sanitary Pad,Diaper,Surgical Covers,Wound Plasters,Marine Oil Pollution Cleaning And Industrial Rags,Etc

Technical Specifcation

Part One : The Design Conception OfThis Project ls As Following:

PP chips

Blending and Feeding --- Melting in the Extruder --- Prefiltration

Recycled Materials

Color masterbatch -- Spinning -- Cooling with the Side Wind -- Air Dragging

Meltblown

Cooling with the Side Wind -- Air Dragging---Web forming -- Thermal bonding -- Winding -- Cutting -- End Products

  1. Engineering: Electricity supply and distribution, Air conditioner and Cooling system.
  2. Spinning: PP chips feeding, Melt and Extruding, Spinning
  3. Web: Web forming, Thermal bonding and Winding
  4. Cutting: Semi-manufactured goods, Cutting, Packing

Part Two: Products Specifcation And Quality Standard

  1. Products specification : Weight 8-80 g/sqm
  2. Quality Standard: According to International standard of SMS spunmelt nonwovens.
  3. Chips requirement:MFI index of the raw material chips for the spunbond system is 30~40.MFI index of the raw material chips for the meltblown system is 1,000~1,800
  4. Air distribution : Uniform at the cross direction, Decreasing from the airjet to the web former at the machine direction.
  5. Calander (Thermal bonding Width: 1600/2400/3200/4200mm
    Roller Type: The up one surface is fluting and the down one surface is smooth.
  6. Winding with online cutter: Max width: 1600/2400/3200/4200mm       
  7. Off line slitter: CL latest

Part Three :Main Equipments

Spunbond system

  1. Dosing system with the negative pressure
  2. Extruder:droven by alternating current motor, autocontrol for the temperature and pressure.
  3. Extruder for recycling materials:for edge material recycling
  4. Melt filter: Use hydraulic screen changer and separate hydraulic system
  5. Spin pump and drive with type of gear pump
  6. Spinning die body: Each spinning box can distribute the melt symmetrically and evenly
  7. Monomer suction device: for smoke exhaust function
  8. Quench chamber device: Adopting a new type of cross air blowing structure
  9. Stretching Unite:Adopts a new stretching air duct structure with thermal insulation.
  10. Diffuser:The width of diffusion duct can be adjusted online.

Meltblown system

  1. Dosing system with the negative pressure
  2. Extruder:droven by alternating current motor, autocontrol for the temperature and pressure.
  3. Melt filter: Use hydraulic screen changer and separate hydraulic system
  4. Spin pump and drive with type of gear pump
  5. Spinning die body and spinning components: Form---overall quick installation type
  6. Melt pipeline adopts heating and insulation overall mode.
  7. Steel structure platform which can be lifted and lowered for adjusting DCD.
  8. Meltblown spin belt  protection device
  9. Stretching Unit heating device 
  10. Blower

Web former:

Latest Design

Two-roll calender:

mainly for web consolidation. There will be some deformation and melting in the web under the condition of high pressure of heating.

Winder:

mainly for winding the thermal bond nonwovens to be a certain quantity. It is made of frame, friction roller, roller auto changing unit, rolling shaft, A/C motor and controlling system

Slitter:

Mainly for cutting the nonwovens according to the request of the customer such as length, width and weight

Effective Width GSM Range Max. Speed Annual Capacity Daily Capacity
1600MM Line 8-80 500 m/min 3400 Tons/Year 10 Tons/Day
2400MM Line 8-80 500 m/min 5700 Tons/Year 17 Tons/Day
3200MM Line 8-80 500 m/min 7500 Tons/Year 22 Tons/Day
4200MM Line 8-80 500 m/min 10000 Tons/Year 30 Tons/Day

CL Nonwoven Machinery Co., Ltd

We deliver service to worldwide customers and support them by leveraging our industry experience, the deployment of leading edge technology, quality management programs, and more.
Number 39 ,Qinfeng Road, Xianyan Industrial Area, Ouhai, Wenzhou, China
Business Hours:
Monday - Sunday